Freon Gas Sensor

Freon Gas Sensor (Freon Gas Detector) — Fixed Monitoring for HVAC/R

Winsen® manufactures fixed Freon gas sensors for legacy “Freon” refrigerants (e.g., R12, R22*) and modern A1/A2L/A3 gases (R134a, R410A, R32, R454B, R1234yf/ze, R290, R600a). Choose NDIR for ppm early warning or MOS/NDIR for %LEL safety interlocks. Standard 4–20 mA, RS-485 Modbus, and relay outputs streamline BMS/PLC integration.

Model Guide — Select by Gas Family & Measurement

A1 HFC/HFO — NDIR PPM

  • Ranges: 0–1,000 / 0–5,000 ppm (customizable)
  • Outputs: 4–20 mA, RS-485 Modbus, 1–2 relays
  • T90 ≤ 30 s • Low drift, long life

*R22/R12 are legacy service gases in many regions.

A2L Low-GWP — NDIR PPM / %LEL

  • PPM early warning and/or 0–100% LFL/LEL
  • 4–20 mA / RS-485 / relays
  • Ideal for VRF/VRV rooms & heat pumps

A3 Flammable — %LEL Safety

  • Range: 0–100% LEL (NDIR-LEL or MOS)
  • Relays for ventilation & shutdown interlocks
  • IP65 housings available

What “Freon” Means

In day-to-day language, people often say “Freon” to mean any refrigerant. Technically, Freon™ is a trademark historically used for certain CFC/HCFC/HFC products (e.g., R12/R22). On this page, “Freon gas sensor” refers broadly to electronic fixed sensors that detect refrigerant gas in HVAC/R spaces.

NDIR Refrigerant Sensor

Semiconductor Refrigerant Sensor

Technology Options

TechnologyBest ForRangeAdvantagesConsiderations
NDIR (Infrared)A1 ppm; A2L ppm/%LELppm → %LELHigh selectivity, low drift, not O₂-dependentProtect optics from condensation/dust (filters/enclosures)
MOS (Semiconductor)A2L/A3 %LEL0–100% LELFast response; robust; cost-effectivePossible cross-sensitivities; periodic calibration recommended
Catalytic BeadGeneral hydrocarbons (A3)0–100% LELMature technologyNeeds O₂; can be poisoned by silicones/lead

Typical Applications

VRF/VRV indoor units & hotel rooms

Mount low (~150–300 mm above floor) near indoor units and pooling points. Pre-alarm → fresh-air purge; main alarm → fan/indoor-unit shutdown.

Chiller & machinery rooms, compressor racks

Place near compressors, oil separators, valves, and floor low spots/sumps; use IP-rated housings and BMS interlocks.

Cold storage & refrigerated display cases

Install beneath cases and along manifolds/pipe runs; choose condensation-resistant designs and curtain/exhaust interlocks.

Data center in-row/CRAC units

Position in return air, under raised floors, and near coils; ppm early warning protects uptime.

Heat pumps & general HVAC equipment

For A2L/A3, use %LFL tiers (~25% pre-alarm; ~50% main) to trigger ventilation and safe shutdown.

Core Specifications

ParameterValue / Option
MeasurementNDIR ppm and/or %LFL (MOS/NDIR-LEL)
Outputs4–20 mA (2/3-wire), RS-485 Modbus RTU, 1–2 relays (N.O./N.C.)
Response Time (T90)≤ 20–30 s typical
Supply12–24 VDC (others on request)
Operating Conditions−20…+50 °C; 15–95% RH non-condensing (model-dependent)
EnclosuresWall, panel, duct; housings up to IP65
ComplianceCE & RoHS; designed for BMS/PLC integration

Placement & Setpoints — Good Practice

  • Mounting height: Most refrigerants are heavier than air ⇒ mount low; confirm with on-site airflow.
  • Coverage: ~5–10 m radius per sensor in open rooms; add units near valves/joints and low pockets.
  • Alarms: A2L/A3: pre-alarm ≈25% LFL; main ≈50% LFL. A1: ppm bands (e.g., 1,000–5,000 ppm) per project spec.
  • Interlocks: Pre-alarm → ventilation; Main → equipment shutdown + beacon/horn/BMS event.

Finalize thresholds and quantities against your project specification and local codes.

Why Global Clients Choose Us?

The company consistently adheres to the quality policy of “Fine Craftsmanship, Scientific Innovation, Pursuit of Excellence, and Value-Added Service.” By formulating production process control plans and work instructions, it has established a standardized, accountable, and regulated process management system. Additionally, the company has independently developed an MES production management system, enabling comprehensive and visual management across the entire workflow.

30+ YEARS OF EXPERIENCE

R&D, manufacture and sales of sensors and sensing solutions.

QUALITY GUARANTEE CONTINOUS IMPROVEMENT

Complete and rigid process flow control, coupled with significant improvements.

INTERNATIONAL MARKET

Deliver sensing products to more than 100 countries and regions.

STABLE SUPPLY CHAIN RELIABLE PRODUCTION

Core components not subject to constraints, advanced equipments for manufaturing and test.

R&D STRENGTH TECHNOLOGY INNOVATION

200+ patents, 180+ R&D team members, self-built labs for continous innovation.

SERVIÇO COMPLETO

Professional consultation, fast delivery, 24 hours after-sales support.

Leading the Industry, Innovative & Controllable Technology

With robust R&D capabilities, we maintain sustained input in R&D and unwavering commitment to technological innovation. This not only ensures that we remain at the forefront of industry but also drives continuous innovation, leading the future trend of the sensing industry.

10% R&D Input

The average annual R&D input exceeds 10% of the annual revenue.

5+ R&D Layout

With Zhengzhou headquarters as the core, a nationwide R&D and innovation system is being established, encompassing cities of Shanghai, Wuhan, Shenzhen, and Taiyuan.

180+ R&D Team

There are over 180 R&D personnel, including more than 10 with doctoral degrees and over 50 with master's degrees, who have an average of more than 8 years of experience in sensor development.

20+ Experiment Types

Gas-related, Climatic Environment, EMC, Electrical Performance, Mechanical Performance, etc.

10+ Advanced Laboratories

CNAS Laboratory, MEMS Laboratory, UL Laboratory, Nanocomposite Materials Laboratory, etc.

400+ sets Leading R&D Equipment

Cube Storage, Die Bonder, Lithography Machine, Coating Machine, SMT Placement Machine, Automatic Probe Station, etc.

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    FAQs — Freon Gas Sensors

    Is a Freon gas sensor the same as a refrigerant gas sensor?

    In common usage, yes. “Freon” is often used generically for refrigerants. Our fixed electronic sensors detect the specified gas family regardless of branding.

    Do I need ppm or %LEL?

    Use ppm (NDIR) for early-warning/comfort monitoring. Use %LEL (MOS or IR-LEL) to drive safety interlocks for A2L/A3 gases. Many facilities deploy both tiers.

    How many sensors per room?

    As a guideline, ~5–10 m radius coverage per sensor in open rooms. Add devices near valves, joints, and low pockets where gas can accumulate.

    Calibration interval?

    Typical: every 12–24 months with periodic bump tests. Dusty/humid or solvent-rich areas may need more frequent checks and filter maintenance.

    Integration with BMS/PLC?

    4–20 mA analog scaling (e.g., 4 mA = 0; 20 mA = full-scale), RS-485 Modbus RTU (address/baud configurable), and 1–2 relays for pre-alarm/main interlocks.

    Can Winsen customize for OEM programs?

    Yes—ranges, firmware/Modbus mapping, connectors/harnesses, housings (IP rating), labels/branding, and packaging are customizable for volume deployments.

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